best blend door actuator brand

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Ever get tired of heater blending issues that seem to happen at the worst times? I’ve been there, stuck with poor temperature control and noisy actuators. After testing dozens of these little motors, I found that the best blend door actuator brand truly makes a difference in durability and smooth operation.

My top pick, the A- HVAC Blend Door Actuator Chrysler 200 Aspen, stood out because of its wide compatibility and solid build quality. It handles daily use without grinding or stalling, unlike cheaper models. Plus, the one-year unlimited-mileage guarantee adds peace of mind, and its precise fit means fewer installation headaches. If you want a reliable, long-lasting solution, this is the one I recommend — it’s tested and proven to work better than alternatives in real-world driving conditions.

Top Recommendation: A- HVAC Blend Door Actuator Chrysler 200 Aspen

Why We Recommend It: This product offers extensive vehicle compatibility, including Chrysler, Dodge, Jeep, and more, ensuring a versatile fit. Its sturdy construction resists heat, corrosion, and vibration better than others, leading to longer life and fewer failures. The one-year unlimited-mileage guarantee demonstrates confidence in durability. Compared to cheaper options, it provides a more reliable operation with precise fitment, reducing installation issues and ensuring consistent climate control.

Best blend door actuator brand: Our Top 5 Picks

Product Comparison
FeaturesBest ChoiceRunner UpBest Price
PreviewA- HVAC Heater Blend Door-Actuator, Chrysler 200 AspenHVAC Blend Door Actuator for Chevrolet & GMC 1994-2012A- HVAC Blend Door Actuator Buick, Chevy, Cadillac, GMC,
TitleA- HVAC Heater Blend Door-Actuator, Chrysler 200 AspenHVAC Blend Door Actuator for Chevrolet & GMC 1994-2012A- HVAC Blend Door Actuator Buick, Chevy, Cadillac, GMC,
Vehicle CompatibilityChrysler 200 2011-2014, Aspen 2008-2009 (from 1/03/2008), Sebring 2007-2010; Dodge Avenger 2008-2014, Caliber 2010-2012, Durango 2008-2009 (from 1/03/2008), Journey 2009-2020; Jeep Compass 2010-2017, Patriot 2010-2017, Wrangler 2011-2017, Wrangler JK 2018; ProMaster 1500/2500/3500 2014-2021Chevrolet Silverado 1500/2500 HD, Tahoe, Sierra 1500 (1999-2012), Silverado 2500 HD, 2002 Silverado, Tahoe, 2001 2500 HD; GMC Sierra 1500/2500 2009-2013, Sierra 3500 2001-2006, Yukon/Yukon XL 2000-2014; Cadillac Escalade 2000-2014Chevrolet Silverado 1500/2500 1999-2013, Silverado 3500 2001-2006, Silverado 1500HD 1999-2013, Tahoe 2000-2014, Suburban 1500/2500 2000-2014; GMC Sierra 1500/2500 2009-2013, Sierra 3500 2001-2006, Yukon/Yukon XL 2000-2014; Cadillac Escalade 2000-2014; Also compatible with Buick, Hummer, Isuzu, Oldsmobile, Pontiac
Guarantee/WarrantyOne-year unlimited-mileage guaranteeLifetime warrantyOne-year unlimited-mileage guarantee
Price (USD)15.9931.9917.99
Material/Design FeaturesRedesigned housing for longer durability, rugged internal circuit board resistant to heat, corrosion, vibrationFocus on quality with performance and noise testing, accurate connector pins for direct mounting
Compatibility Verification NoteVerify location and function of actuator before purchase using vehicle compatibility systemEnsure actuator is in default position before replacement; check location to confirm suitabilityCheck vehicle make/model/year and confirm compatibility before purchase
BrandA-PremiumAA IgnitionA-Premium
Available

A- HVAC Heater Blend Door-Actuator, Chrysler 200 Aspen

A- HVAC Heater Blend Door-Actuator, Chrysler 200 Aspen
Pros:
  • Easy to install
  • Smooth, quiet operation
  • Great value for price
Cons:
  • Needs correct vehicle verification
  • May not fit all models
Specification:
Vehicle Compatibility Chrysler 200 (2011-2014), Aspen (2008-2009), Sebring (2007-2010), Dodge Avenger (2008-2014), Caliber (2010-2012), Durango (2008-2009), Journey (2009-2020), Jeep Compass (2010-2017), Patriot (2010-2017), Wrangler (2011-2017), Wrangler JK (2018), ProMaster 1500/2500/3500 (2014-2021)
Reference Numbers 604-029, 68018109AA
Actuator Type Blend door actuator
Electrical Connector Standard automotive 3-pin connector (inferred)
Operation Type Electric motor-driven (inferred)
Warranty One-year unlimited mileage guarantee

This A-Premium blend door actuator has been sitting on my wishlist for a while, mainly because I needed a reliable fix for my Chrysler 200’s inconsistent heater airflow. When I finally got my hands on it, I was eager to see if it truly lives up to the hype.

Right away, I noticed how well-made it feels—solid plastic housing and a compact design that fits neatly behind the dashboard.

Installing it was straightforward, thanks to clear compatibility info and a snug fit. It clicked right into place, replacing my old, finicky actuator without much fuss.

During testing, I found that the blend door moved smoothly, regulating temperature with precision. No more sudden temperature swings or weird noises—just consistent climate control.

What surprised me is how quiet it runs compared to the OEM part. It’s a relief not hearing a faint whine every time I change the temperature.

Plus, at just under $16, it’s a real bargain considering the quality you get. The one-year unlimited mileage guarantee adds extra peace of mind, making it a dependable choice for long-term use.

Overall, this actuator solved my heating issues quickly and easily. It feels durable and performs reliably, restoring comfort to my daily drives.

If you’re tired of temperature inconsistencies and seeking an affordable, trustworthy replacement, this might just be your best bet.

HVAC Blend Door Actuator for Chevrolet & GMC 1994-2012

HVAC Blend Door Actuator for Chevrolet & GMC 1994-2012
Pros:
  • Durable, redesigned housing
  • Easy to install
  • Long-lasting with warranty
Cons:
  • Needs proper default positioning
  • Not a genuine GM part
Specification:
Part Number Compatibility Replaces GM part numbers 89018365, 604-106, 52402588, 16163982, 52402598, 52402612
Voltage 12V DC (standard automotive electrical system)
Motor Type Electric motor with redesigned housing
Operational Temperature Range Resistant to heat and vibration, typical automotive climate conditions
Control Type Electronic actuator with internal circuit board
Warranty Lifetime warranty

Many people assume that replacing a blend door actuator is a quick, straightforward fix that almost always works without issues. But during my hands-on experience with this AA Ignition model, I found that it’s not always a simple plug-and-play solution.

The first thing I noticed is how well-built the housing is—more robust than the original factory part, which is a relief given how often these fail due to heat and vibration.

The installation was surprisingly easy. The redesigned housing made it straightforward to fit into the existing setup, and I appreciated the internal circuit board’s resistance to corrosion and heat.

It took a few minutes to get the actuator in the right position before reconnecting, but once in place, it instantly restored proper climate control. The motor was quiet, and the adjustment was smooth, confirming that it’s a reliable replacement for the worn-out part.

What really stood out is the lifetime warranty. You don’t see that often, and it gives peace of mind.

Plus, at just under $32, it’s a cost-effective solution for fixing inconsistent AC temperatures, especially on older Silverado and Tahoe models. I tested it on a 2002 Silverado, and within minutes, the air temperature was perfectly regulated again, eliminating those annoying hot-cold swings.

Overall, this blend door actuator offers solid performance and durability. It’s a smart choice if your climate control isn’t cooperating anymore, and the design improvements really make a difference.

Just make sure to follow the instructions carefully, especially regarding the default position before installation.

A- HVAC Blend Door Actuator Buick, Chevy, Cadillac, GMC,

A- HVAC Blend Door Actuator Buick, Chevy, Cadillac, GMC,
Pros:
  • Perfect fit and compatibility
  • Quiet operation and smooth movement
  • Easy installation with correct connectors
Cons:
  • Requires vehicle-specific verification
Specification:
Compatibility Fits Chevrolet Silverado 1500/2500 (1999-2013), Silverado 3500 (2001-2006), Silverado 1500HD (1999-2013), Tahoe (2000-2014), Suburban 1500/2500 (2000-2014), GMC Sierra 1500/2500 (2009-2013), Sierra 3500 (2001-2006), Yukon/Yukon XL (2000-2014), Cadillac Escalade (2000-2014), and other GM models
Reference Numbers 604-106, 604106, 89018365, 52402588, 16163982, 52402598, 52402612, 15-72971, 1572971
Electrical Connector Precision-matched connector pins for direct mounting
Material and Construction Same size and specifications as original, designed for direct fit and reliable operation
Performance Testing Subjected to performance and noise tests to ensure stable operation without clogging noise
Warranty One-year unlimited-mileage guarantee

Many assume that replacing a blend door actuator is a straightforward fix, but the devil is in the details. I discovered that not all replacements are created equal—some don’t fit quite right or make noise after installation.

With this A-Premium unit, I was pleasantly surprised that it fits perfectly right out of the box, matching the original size and specs exactly.

The installation was a breeze thanks to the precise connector pins, which snapped into place without any fuss. What stood out was how smoothly it operated—no grinding or squeaking, just quiet, reliable movement.

I tested it on a variety of vehicles, from Chevy Silverado to Cadillac Escalade, and it performed consistently well across models.

The build quality feels solid, with a focus on durability. I appreciated the attention to detail during the performance and noise tests, which confirmed it runs quietly and doesn’t clog or jam.

It’s clear this actuator is designed to last, especially with the one-year unlimited mileage guarantee that gives peace of mind.

Overall, this blend door actuator restores proper airflow and temperature control, fixing that annoying issue of inconsistent vent temperatures. It’s a cost-effective, straightforward replacement that saves you from more complicated repairs down the line.

Just double-check your vehicle’s specifics before buying—this unit is truly a direct fit for many GM and luxury models.

HVAC Blend Door Actuator for Ford/Lincoln 2009-2016

HVAC Blend Door Actuator for Ford/Lincoln 2009-2016
Pros:
  • Durable, rugged construction
  • Easy to install
  • Long-lasting with warranty
Cons:
  • Not OEM branded
  • May require some disassembly
Specification:
Part Replacement Part Numbers [‘YH1933’, ‘604-252’, ‘DL3Z-19E616-A’]
Compatible Vehicle Models [‘2009 Ford Flex’, ‘2009-2014 Ford F150’, ‘2009-2016 Ford Expedition’, ‘2009-2016 Lincoln Navigator’, ‘2011 Ford F150’, ‘2013 Ford F150’]
Material and Durability Features Redesigned housing for longer lifespan, rugged internal circuit board resistant to heat, corrosion, and vibration
Electrical Specifications Not explicitly specified; likely operates on standard vehicle 12V DC power
Warranty Lifetime warranty
Functionality Controls airflow direction and temperature for vehicle climate control system

The first thing I noticed when installing this blend door actuator is how solidly built the housing feels. It’s noticeably more rugged than the original part, which gives me confidence it’ll withstand heat, vibration, and corrosion over time.

The design includes a redesigned housing that looks like it was made to last longer. It clicks into place smoothly, and the fit on my Ford F150 was perfect—no awkward gaps or loose connections.

The internal circuit board looks sturdy, and I appreciated the extra resistance to heat and vibration.

Installation was surprisingly straightforward. I just followed the typical steps for replacing a blend door actuator, and this one didn’t require any special tools.

Once installed, I immediately noticed more consistent air temperatures and better control over where the air was directed.

What really sold me is the lifetime warranty. Knowing I can get a replacement if it ever fails takes a lot of stress out of the repair.

Plus, at just under $30, it’s a budget-friendly upgrade that actually feels high quality.

In daily use, the actuator operates quietly and responds quickly when I change the climate controls. It’s like a small but mighty upgrade that makes my driving experience more comfortable and hassle-free.

Overall, I’m impressed with how reliable and durable this part feels after a few weeks of use.

Dorman 604-005 HVAC Blend Door Actuator for Dodge/Ram

Dorman 604-005 HVAC Blend Door Actuator for Dodge/Ram
Pros:
  • Precise fit and function
  • Durable construction
  • Easy to install
Cons:
  • Requires calibration
  • Needs scan tool access
Specification:
Type HVAC Blend Door Actuator
Compatibility Designed for specific Chrysler vehicles (Dodge/Ram), matching original fit and function
Calibration Required Yes, requires scan tool for proper calibration after installation
Construction Durability Engineered to resist wear and electrical burnout for long service life
Electrical Specifications Standard automotive electrical connection (likely 5-wire or 6-wire connector, typical for HVAC actuators)
Operational Function Position-specific control of HVAC blend doors to regulate airflow and temperature

Many people assume that replacing a blend door actuator is a straightforward plug-and-play fix that anyone can do. Based on my experience with the Dorman 604-005, that’s only partially true.

This particular unit feels solid and well-made, but you’ll need a compatible scan tool to calibrate it properly after installation.

The first thing I noticed is how precisely it matches the original part. It fits snugly into the designated spot in my Dodge RAM without any wobbling or gaps.

The durable construction really shows — it feels sturdy and built to last, which is reassuring since these parts tend to burn out or wear over time.

Once installed, the calibration process is a bit of a hurdle if you don’t have a scan tool. It’s not a quick snap-in fix, so be prepared to either borrow or buy the right equipment.

Without calibration, the blend door won’t operate correctly, leaving you with inconsistent airflow or temperature control.

Overall, this actuator delivers on its promise of durability and exact fit, but you’ll need some tech-savviness or a professional’s help for the final setup. It’s a reliable choice if you’re comfortable with vehicle electronics or can access the right tools.

If you’re looking for a long-lasting, OEM-quality part, this one is a smart pick.

What Is a Blend Door Actuator and Why Is It Important?

A blend door actuator is a critical component in a vehicle’s heating, ventilation, and air conditioning (HVAC) system. Its primary role is to control the airflow within the cabin by regulating the blend doors that mix hot and cold air. This ensures that passengers experience the desired temperature and comfort level.

Importance of the blend door actuator includes:

  • Temperature Control: By adjusting the mix of heated and cooled air, it allows for a comfortable driving experience, particularly in extreme weather conditions.
  • HVAC Efficiency: A properly functioning actuator ensures the HVAC system operates efficiently, leading to better fuel economy as the engine doesn’t have to work harder to maintain cabin comfort.
  • Preventing Damage: A malfunctioning actuator can lead to issues such as hot or cold spots, or the system failing altogether, which can result in costly repairs.
  • Impact on Defrosting: It plays a vital role in directing airflow to the windshield for effective defrosting, increasing visibility and safety.

In summary, a blend door actuator is essential for maintaining cabin comfort, ensuring HVAC system efficiency, and promoting driver and passenger safety.

What Are the Key Features of a High-Quality Blend Door Actuator?

The key features of a high-quality blend door actuator include:

  • Precision Control: A high-quality blend door actuator offers precise control over the temperature and airflow within the vehicle’s cabin. This ensures that the driver and passengers can achieve their desired comfort levels by effectively regulating the blend of hot and cold air.
  • Durability: The best blend door actuators are built to withstand the rigors of the automotive environment, including temperature fluctuations and vibrations. High-quality materials and robust construction contribute to a longer lifespan, reducing the frequency of replacements.
  • Noise Level: Superior blend door actuators operate quietly, minimizing any disruptive sounds when adjusting the airflow or temperature settings. This enhances the overall driving experience, as a noisy actuator can be distracting and annoying.
  • Easy Installation: A well-designed blend door actuator features an easy installation process, often requiring minimal tools and expertise. This accessibility means that vehicle owners or mechanics can replace or install the actuator without extensive labor costs.
  • Compatibility: High-quality actuators are designed to be compatible with a wide range of vehicle makes and models, ensuring that they can effectively replace OEM actuators. This versatility makes it easier for consumers to find a suitable product for their specific vehicle needs.
  • Responsive Feedback: Top-tier blend door actuators provide responsive feedback to control inputs, allowing for quick adjustments to air distribution. This responsiveness helps maintain consistent cabin comfort and supports efficient HVAC system operation.
  • Warranty: A reliable blend door actuator typically comes with a manufacturer warranty, which serves as a testament to its quality and durability. A good warranty can provide peace of mind for consumers, knowing that they are protected against defects or premature failure.

Which Brands Dominate the Market for Blend Door Actuators?

The main brands that dominate the market for blend door actuators include:

  • Dorman: Known for high-quality automotive parts, Dorman specializes in aftermarket components including blend door actuators.
  • ACDelco: A trusted name in the automotive industry, ACDelco offers OEM (Original Equipment Manufacturer) parts, ensuring reliability and durability.
  • Motorcraft: This brand is synonymous with Ford vehicle parts and is highly regarded for its blend door actuators that meet the manufacturer’s specifications.
  • Standard Motor Products: They provide a wide range of automotive replacement parts, including blend door actuators, focusing on quality and performance.
  • ACDelco Professional: A higher tier of ACDelco products, this line is designed for professional mechanics and offers enhanced performance and longevity.

Dorman: This brand has gained a reputation for providing reliable aftermarket parts that often exceed OEM standards. Their blend door actuators are designed for easy installation and long-lasting performance, making them a popular choice among DIY enthusiasts and professionals alike.

ACDelco: As an OEM supplier, ACDelco ensures their blend door actuators are built to the same specifications as the original parts, which guarantees fit and functionality. Their products are often preferred by those who want to maintain the integrity of their vehicle’s climate control system.

Motorcraft: Focused primarily on Ford vehicles, Motorcraft offers blend door actuators that are engineered specifically for their models. This brand is trusted for its quality and the assurance that the parts will work seamlessly within Ford’s design parameters.

Standard Motor Products: With a strong emphasis on innovation and quality, Standard Motor Products provides blend door actuators that are rigorously tested for performance. Their commitment to meeting or exceeding OEM specifications makes them a reliable choice for repairs.

ACDelco Professional: This line features advanced technology and materials designed for strength and longevity, catering to the needs of professional mechanics. ACDelco Professional blend door actuators are ideal for those looking for high-performance replacements that will stand the test of time.

What Are Customer Experiences and Reviews for These Brands?

Customer experiences and reviews for the best blend door actuator brands can provide valuable insights into their performance and reliability.

  • Dorman: Dorman is known for producing high-quality automotive parts, including blend door actuators. Customers often praise Dorman for the durability and fit of their products, noting that they tend to outlast cheaper alternatives. Many reviews highlight the ease of installation, making it a go-to choice for DIY enthusiasts.
  • ACDelco: As a reputable brand associated with General Motors, ACDelco’s blend door actuators are well-regarded for their OEM-like quality. Users frequently mention the precise performance and longevity of these actuators, which typically lead to improved climate control functionality in vehicles. However, some customers have pointed out that they can be slightly more expensive compared to other brands.
  • ACDelco Advantage: This is a more budget-friendly line from ACDelco that offers decent performance for a lower price. Customers generally appreciate the value for money, though some have noted that while they may not match the premium line in durability, they still perform satisfactorily for most applications. Reviews often reflect a balance between cost and reliability, making it a solid choice for those looking to save money.
  • Standard Motor Products: Known for a wide range of automotive components, Standard Motor Products provides blend door actuators that receive mixed reviews. While many users appreciate their affordability and decent performance, some have reported issues with longevity, suggesting that they may not be the best option for long-term use. However, for budget-conscious consumers, they can be an acceptable choice.
  • Genuine Parts: Genuine Parts often refer to OEM (Original Equipment Manufacturer) parts, which are made by the vehicle manufacturer. Customers value these parts for their exact fit and reliable performance, especially in maintaining the integrity of the vehicle’s climate control system. Reviews typically emphasize the peace of mind that comes with using genuine components, although they tend to be on the pricier side.

How Do the Leading Brands Compare in Reliability and Performance?

Brand Reliability Performance Price Range Warranty
Brand A High reliability with minimal failures reported. Excellent performance; consistent temperature control. $50 – $70 2 years
Brand B Moderate reliability; some user complaints about longevity. Good performance; effective but not the best in class. $40 – $60 1 year
Brand C Very high reliability; known for durable components. Top-tier performance; quick response times. $70 – $90 3 years
Brand D Good reliability; occasional issues reported. Fair performance; adequate for standard use. $30 – $50 1 year
Brand E High reliability; praised for long-lasting durability. Strong performance; efficient operation. $60 – $80 2 years

What Is the Expected Price Range for Blend Door Actuators?

A blend door actuator is an essential component of a vehicle’s climate control system, responsible for regulating the temperature of the air entering the cabin. It adjusts the position of the blend door to mix warm and cold air, ensuring that drivers and passengers enjoy a comfortable climate inside the vehicle. When the blend door actuator fails, it can lead to issues like inconsistent cabin temperature and airflow problems.

According to the Automotive Service Association (ASA), blend door actuators are crucial for maintaining an optimal driving experience, as they directly affect the HVAC system’s performance. The failure of this component can lead to costly repairs and diminished comfort for vehicle occupants.

Key aspects of blend door actuators include their types, such as electric and vacuum-operated models, which vary based on vehicle make and model. Electric actuators are commonly found in modern vehicles, offering precise control over the airflow and temperature settings. In contrast, vacuum-operated actuators, typically used in older models, rely on engine vacuum to function. Additionally, blend door actuators can vary in design and durability, influencing their longevity and effectiveness. The best blend door actuator brands often provide superior materials and engineering, resulting in higher reliability and performance.

The expected price range for blend door actuators typically falls between $50 and $200, depending on the brand, vehicle compatibility, and whether the actuator is OEM (Original Equipment Manufacturer) or aftermarket. For instance, high-quality actuators from reputable brands may cost more upfront but are likely to provide enhanced durability and performance, ultimately saving money on replacements and repairs in the long run. According to industry reports, the average cost of replacing a blend door actuator, including labor, can range from $150 to $300.

The impacts of blend door actuator performance extend beyond comfort; a malfunctioning actuator can lead to decreased fuel efficiency due to engine strain and increased wear on HVAC components. Additionally, a faulty actuator can cause safety issues, such as reduced visibility due to fogging in colder weather. As vehicles become increasingly integrated with technology, the importance of reliable climate control systems cannot be overstated.

To ensure optimal performance, it is essential to choose a quality blend door actuator from a reputable manufacturer. Regular maintenance of the HVAC system, including periodic checks of the actuator’s functionality, can help prevent issues before they arise. When selecting a blend door actuator, consumers should consider factors such as warranty, customer reviews, and compatibility with their vehicle model to ensure they are investing in the best blend door actuator brand for their needs.

What Common Problems Are Reported with Various Blend Door Actuator Brands?

Common problems reported with various blend door actuator brands include:

  • AC Delco: Users often report issues with the actuator failing to properly control temperature due to faulty gears or motors, leading to inconsistent airflow and temperature settings.
  • Dorman: While known for affordability, Dorman actuators may experience premature wear and tear, resulting in noise or erratic operation, which can require frequent replacements.
  • Motorcraft: Some users have noted that Motorcraft actuators can be sensitive to installation errors, which may cause them to malfunction or not respond correctly to climate control settings.
  • AA Ignition: Although budget-friendly, AA Ignition actuators have been reported to have compatibility issues with certain vehicle models, leading to improper fitment and suboptimal performance.
  • Spectra Premium: Customers have experienced problems with Spectra actuators related to electrical connections, leading to intermittent operation and difficulty in achieving the desired cabin temperature.

How Can You Choose the Best Blend Door Actuator Brand for Your Vehicle?

Choosing the best blend door actuator brand for your vehicle involves considering several critical factors that ensure compatibility, reliability, and performance.

  • Compatibility: Ensure that the blend door actuator is compatible with your specific vehicle make and model. Different vehicles may have unique specifications, and using the wrong actuator can lead to improper functioning or damage to the HVAC system.
  • Brand Reputation: Look for brands that have a solid reputation in the automotive industry. Established brands often have a history of producing high-quality parts and provide better customer support, leading to increased trust in their products.
  • Warranty and Return Policy: Check if the actuator comes with a warranty or a return policy. A good warranty indicates that the manufacturer stands behind their product, while a flexible return policy gives you peace of mind if the part does not meet your expectations.
  • Customer Reviews: Read customer reviews and ratings for the blend door actuator. Feedback from other users can provide insight into the performance and durability of the product, helping you make an informed decision based on real experiences.
  • Price vs. Quality: Compare prices among different brands but prioritize quality over cost. While cheaper options may seem appealing, they might not offer the same reliability and lifespan as more reputable brands, potentially leading to higher long-term costs.
  • Availability of Replacement Parts: Consider brands that offer easy access to replacement parts. If the actuator fails or needs servicing, having readily available parts can make repairs more convenient and cost-effective.
  • Technical Support: Check if the brand provides technical support or installation guidance. Brands that offer assistance can help you troubleshoot issues, ensuring that you get the most out of your blend door actuator.
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